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VariMill™
VariMill™
VariMill™
VariMill™

Baureihe 57N8 • VariMill II™

VariMill™

Features and benefits



  • Ungleiche Schneidreihenteilung.

  • Nicht über Mitte schneidend

  • Maximaler Eintauchwinkel = 3°

  • Optimierte Geometrie zur Bearbeitung von Titan.

  • Ein Werkzeug für Schrupp- und Schlichtbearbeitungen senkt Rüstzeiten.

  • Nutenfräsen bis 1×D.

  • Standardprodukte sind aufgelistet. Zusätzliche Ausführungen und Beschichtungen werden speziell auf Bestellung gefertigt.

Uses and application

  • Werkzeugabmessungen: Schneidreihen: 5 Werkzeugabmessungen: Schneidreihen: 5
  • Spiralwinkel: 38°Spiralwinkel: 38°
  • Schneideckenausführung: Ebene StirnflächeSchneideckenausführung: Ebene Stirnfläche
  • Schneideckenausführung: EckenradiusSchneideckenausführung: Eckenradius
  • Nutenfräsen: Ebene StirnflächeNutenfräsen: Ebene Stirnfläche
  • Schräg-Eintauchfräsen Ins VolleSchräg-Eintauchfräsen Ins Volle
  • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
  • Trochoidal MillingTrochoidal Milling
  • Zylinderschaft –  ohne SpannflächeZylinderschaft – ohne Spannfläche

Workpiece Materials

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Workpiece Material
  • P Steel (31)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (31)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (31)
  • K Cast Iron (31)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (31)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (31)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (31)
  • S High-Temp Alloys (31)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (31)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (31)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (31)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (31)
  • H Hardened Materials (31)
    • H1
      Hardened Materials 44-48 HRC
      (31)
    • H2
      Hardened Materials 48-55 HRC
      (31)
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  • DE (5)
Applications
  • Chamfer Milling Chamfer Milling (55)
  • Countersinking Countersinking (55)
  • Face Milling Face Milling (55)
  • Flat Bottom Drilling Flat Bottom Drilling (55)
  • Pocket Pocket (55)
  • Pocket Helical Pocket Helical (55)
  • Pocket Milling Pocket Milling (55)
  • Pocket Plunge Milling Pocket Plunge Milling (55)
  • Profile Milling Profile Milling (55)
  • Ramping Ramping (68)
  • Shoulder Ball Nose Shoulder Ball Nose (55)
  • Shoulder Milling Shoulder Milling (68)
  • Shoulder Square End Shoulder Square End (68)
  • Slot Ball Nose Slot Ball Nose (55)
  • Slot Milling Slot Milling (68)
  • Slot Side Slot Side (55)
  • Slot Square End Slot Square End (68)
  • Trochoidal Milling Trochoidal Milling (13)
Cutting Diameter
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Cutting Length
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Reach
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Reach
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Tool Cutting Edge Angle
  • 90.0 (68)
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Corner Radius
  • 0.0 (7)
  • 0.2 (1)
  • 0.5 (14)
  • 0.75 (3)
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Corner Radius
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  • 0.0079 (1)
  • 0.0197 (14)
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  • 0.0984 (1)
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Corner Chamfer
  • 0.0 (69)
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Corner Chamfer
  • 0.0 (69)
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application
Grade Of Cutting Tool
  • ALTIN-MT (16)
  • ALTIN-MW (22)
  • WS15PE (31)
Maximum Ramp Angle
  • 3.0 (13)
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backEnd
Back-End Diameter
  • 0.2362 (7)
  • 0.315 (9)
  • 0.3937 (9)
  • 0.4724 (10)
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Back-End Diameter
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Grade
  • ALTIN-MT (16)
  • ALTIN-MW (22)
  • WS15PE (31)
Platform
  • VariMill II (69)
Tool Unit
  • M (69)
Over All Length [L]
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Over All Length [L]
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Head Length [L2]
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Head Length [L2]
  • 0.5118 (6)
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade Adapter Style Machine Side [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D3] Neck Diameter [D3] Neck Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L3] Usable Length [L3] Usable Length [L] Overall Length [L] Overall Length [Re] Corner Radius [Re] Corner Radius
3524626 57N806002MT 57N806002MT   WS15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 5.6000 .2205 13.0000 .5118 18.0000 .7087 63.0000 2.480    
    3524648 57N812035MT 57N812035MT   WS15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 1.0000 .0394
      3524649 57N812055MT 57N812055MT   WS15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 2.0000 .0787
        6492827 57N8120R5MTK 57N8120R5TK   WS15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 1.5000 .0591
          3524652 57N816036MT 57N816036MT   WS15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 1.0000 .0394
            3524627 57N806022MT 57N806022MT   WS15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 5.6000 .2205 13.0000 .5118 18.0000 .7087 63.0000 2.480 0.5000 .0197
              3524667 57N806022MW 57N806022MW   ALTIN-MW Weldon 6.0000 .2362 6.0 .2362 5.6000 .2205 13.0000 .5118 18.0000 .7087 63.0000 2.480 0.5000 .0197
                3524628 57N806032MT 57N806032MT   ALTIN-MT Straight-Cylindrical 6.0000 .2362 6.0 .2362 5.6000 .2205 13.0000 .5118 18.0000 .7087 63.0000 2.480 1.0000 .0394
                  3524668 57N806032MW 57N806032MW   ALTIN-MW Weldon 6.0000 .2362 6.0 .2362 5.6000 .2205 13.0000 .5118 18.0000 .7087 63.0000 2.480 1.0000 .0394
                    3524669 57N806042MW 57N806042MW   ALTIN-MW Weldon 6.0000 .2362 6.0 .2362 5.6000 .2205 13.0000 .5118 18.0000 .7087 63.0000 2.480 1.5000 .0591
                      6492821 57N8060R2MTG 57N8060R2TG   WS15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 5.6400 .2220 13.0000 .5118 18.0000 .7087 63.0000 2.480 0.7500 .0295
                        3524629 57N808003MT 57N808003MT   WS15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992    
                          3524630 57N808013MT 57N808013MT   ALTIN-MT Straight-Cylindrical 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992 0.2000 .0079
                            3524631 57N808023MT 57N808023MT   WS15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992 0.5000 .0197
                              3524670 57N808023MW 57N808023MW   ALTIN-MW Weldon 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992 0.5000 .0197
                                3685243 57N808033MT 57N808033MT   ALTIN-MT Straight-Cylindrical 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992 1.0000 .0394
                                  3524671 57N808033MW 57N808033MW   ALTIN-MW Weldon 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992 1.0000 .0394
                                    3524672 57N808053MW 57N808053MW   ALTIN-MW Weldon 8.0000 .3150 8.0 .315 7.5000 .2953 19.0000 .7480 24.0000 .9449 76.0000 2.992 2.0000 .0787
                                      6492822 57N8080R3MTG 57N8080R3TG   WS15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 7.5200 .2961 19.0000 .7480 24.0000 .9449 76.0000 2.992 0.7500 .0295
                                        6492825 57N8080R3MTK 57N8080R3TK   WS15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 7.5200 .2961 19.0000 .7480 24.0000 .9449 76.0000 2.992 1.5000 .0591
                                          3524632 57N810004MT 57N810004MT   WS15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992    
                                            3524643 57N810024MT 57N810024MT   WS15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 0.5000 .0197
                                              3524683 57N810024MW 57N810024MW   ALTIN-MW Weldon 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 0.5000 .0197
                                                3524644 57N810034MT 57N810034MT   WS15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 1.0000 .0394
                                                  3524684 57N810034MW 57N810034MW   ALTIN-MW Weldon 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 1.0000 .0394
                                                    3524645 57N810054MT 57N810054MT   WS15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 2.0000 .0787
                                                      3524685 57N810054MW 57N810054MW   ALTIN-MW Weldon 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 2.0000 .0787
                                                        6492823 57N8100R4MTG 57N8100R4TG   WS15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 0.7500 .0295
                                                          6492826 57N8100R4MTK 57N8100R4TK   WS15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 9.4000 .3701 22.0000 .8661 30.0000 1.181 76.0000 2.992 1.5000 .0591
                                                            3524646 57N812005MT 57N812005MT   ALTIN-MT Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267    
                                                              3524647 57N812025MT 57N812025MT   WS15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 0.5000 .0197
                                                                3524686 57N812025MW 57N812025MW   ALTIN-MW Weldon 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 0.5000 .0197
                                                                  3524687 57N812035MW 57N812035MW   ALTIN-MW Weldon 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 1.0000 .0394
                                                                    3524688 57N812055MW 57N812055MW   ALTIN-MW Weldon 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 2.0000 .0787
                                                                      6492829 57N8120R5MTN 57N8120R5TN   WS15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 2.5000 .0984
                                                                        6492830 57N8120R5MTP 57N8120R5TP   WS15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 11.2800 .4441 26.0000 1.023 36.0000 1.417 83.0000 3.267 3.0000 .1181
                                                                          3524650 57N816006MT 57N816006MT   WS15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937    
                                                                            3524651 57N816026MT 57N816026MT   WS15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 0.5000 .0197
                                                                              3562867 57N816026MW 57N816026MW   WS15PE Weldon 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 0.5000 .0197
                                                                                3524653 57N816056MT 57N816056MT   ALTIN-MT Straight-Cylindrical 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 2.0000 .0787
                                                                                  3524691 57N816056MW 57N816056MW   ALTIN-MW Weldon 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 2.0000 .0787
                                                                                    3524654 57N816076MT 57N816076MT   WS15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 3.0000 .1181
                                                                                      3524692 57N816076MW 57N816076MW   WS15PE Weldon 16.0000 .6299 16.0 .6299 15.0500 .5925 32.0000 1.259 48.0000 1.889 100.0000 3.937 3.0000 .1181
                                                                                        6492832 57N8160R6MTQ 57N8160R6TQ   WS15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 15.0400 .5921 32.0000 1.259 48.0000 1.889 100.0000 3.937 4.0000 .1575
                                                                                          3524655 57N820007MT 57N820007MT   ALTIN-MT Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527    
                                                                                            3524656 57N820027MT 57N820027MT   ALTIN-MT Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 0.5000 .0197
                                                                                              3524693 57N820027MW 57N820027MW   WS15PE Weldon 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 0.5000 .0197
                                                                                                3524657 57N820037MT 57N820037MT   ALTIN-MT Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 1.0000 .0394
                                                                                                  3524694 57N820037MW 57N820037MW   ALTIN-MW Weldon 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 1.0000 .0394
                                                                                                    3524658 57N820057MT 57N820057MT   ALTIN-MT Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 2.0000 .0787
                                                                                                      3524695 57N820057MW 57N820057MW   ALTIN-MW Weldon 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 2.0000 .0787
                                                                                                        3524659 57N820077MT 57N820077MT   ALTIN-MT Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 3.0000 .1181
                                                                                                          3524696 57N820077MW 57N820077MW   ALTIN-MW Weldon 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 3.0000 .1181
                                                                                                            3524697 57N820087MW 57N820087MW   ALTIN-MW Weldon 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 4.0000 .1575
                                                                                                              6492824 57N8200R7MTJ 57N8200R7TJ   WS15PE Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 1.0000 .0394
                                                                                                                6492833 57N8200R7MTR 57N8200R7TR   WS15PE Straight-Cylindrical 20.0000 .7874 20.0 .7874 18.8000 .7402 38.0000 1.496 60.0000 2.362 115.0000 4.527 5.0000 .1969
                                                                                                                  3524661 57N825008MT 57N825008MT   ALTIN-MT Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315    
                                                                                                                    3524662 57N825028MT 57N825028MT   ALTIN-MT Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 0.5000 .0197
                                                                                                                      3524698 57N825028MW 57N825028MW   ALTIN-MW Weldon 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 0.5000 .0197
                                                                                                                        3524663 57N825038MT 57N825038MT   ALTIN-MT Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 1.0000 .0394
                                                                                                                          3524699 57N825038MW 57N825038MW   ALTIN-MW Weldon 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 1.0000 .0394
                                                                                                                            3524664 57N825058MT 57N825058MT   ALTIN-MT Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 2.0000 .0787
                                                                                                                              3524700 57N825058MW 57N825058MW   ALTIN-MW Weldon 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 2.0000 .0787
                                                                                                                                3524665 57N825078MT 57N825078MT   ALTIN-MT Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 3.0000 .1181
                                                                                                                                  3524701 57N825078MW 57N825078MW   ALTIN-MW Weldon 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 3.0000 .1181
                                                                                                                                    3524666 57N825088MT 57N825088MT   ALTIN-MT Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 4.0000 .1575
                                                                                                                                      3524702 57N825088MW 57N825088MW   ALTIN-MW Weldon 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 4.0000 .1575
                                                                                                                                        6492831 57N8250R8MTP 57N8250R8TP   WS15PE Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 3.0000 .1181
                                                                                                                                          6492834 57N8250R8MTR 57N8250R8TR   WS15PE Straight-Cylindrical 25.0000 .9843 25.0 .9843 23.5000 .9252 45.0000 1.771 75.0000 2.952 135.0000 5.315 5.0000 .1969
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                                                                                                                                            Grades

                                                                                                                                            • ALTIN-MT
                                                                                                                                            • ALTIN-MW
                                                                                                                                            • WS15PE
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