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VariMill™
VariMill™
VariMill™
VariMill™

5777 • VariMill II™

VariMill™

Features and benefits



  • Ungleiche Schneidreihenteilung.

  • Nicht über Mitte schneidend

  • Maximaler Eintauchwinkel = 3°

  • Ein Werkzeug für Schrupp- und Schlichtbearbeitungen senkt Rüstzeiten.

  • Nutenfräsen bis 1×D.

  • Standardprodukte sind aufgelistet. Zusätzliche Ausführungen und Beschichtungen werden speziell auf Bestellung gefertigt.

Uses and application

  • Werkzeugabmessungen: Schneidreihen: 5 Werkzeugabmessungen: Schneidreihen: 5
  • Spiralwinkel: 38°Spiralwinkel: 38°
  • Schneideckenausführung: Ebene StirnflächeSchneideckenausführung: Ebene Stirnfläche
  • Schneideckenausführung: EckenradiusSchneideckenausführung: Eckenradius
  • Nutenfräsen: Ebene StirnflächeNutenfräsen: Ebene Stirnfläche
  • Schräg-Eintauchfräsen Ins VolleSchräg-Eintauchfräsen Ins Volle
  • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
  • Trochoidal MillingTrochoidal Milling
  • Zylinderschaft –  ohne SpannflächeZylinderschaft – ohne Spannfläche

Workpiece Materials

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M
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Workpiece Material
  • P Steel (32)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (32)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (32)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (32)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (32)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (32)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (32)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (32)
  • M Stainless Steel (32)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (32)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (32)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (32)
  • K Cast Iron (32)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (32)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (32)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (32)
  • S High-Temp Alloys (32)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (32)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (32)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (32)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (32)
  • H Hardened Materials (32)
    • H1
      Hardened Materials 44-48 HRC
      (32)
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  • DE (11)
  • US (1)
Applications
  • Chamfer Milling Chamfer Milling (34)
  • Countersinking Countersinking (34)
  • Face Milling Face Milling (34)
  • Flat Bottom Drilling Flat Bottom Drilling (49)
  • Pocket Pocket (34)
  • Pocket Helical Pocket Helical (34)
  • Pocket Milling Pocket Milling (34)
  • Pocket Plunge Milling Pocket Plunge Milling (34)
  • Profile Milling Profile Milling (34)
  • Ramping Ramping (34)
  • Shoulder Ball Nose Shoulder Ball Nose (34)
  • Shoulder Milling Shoulder Milling (34)
  • Shoulder Square End Shoulder Square End (34)
  • Slot Ball Nose Slot Ball Nose (34)
  • Slot Milling Slot Milling (34)
  • Slot Side Slot Side (34)
  • Slot Square End Slot Square End (34)
Cutting Diameter
  • 4.0 (6)
  • 5.0 (4)
  • 6.0 (8)
  • 7.0 (4)
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  • 25.0 (5)
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Cutting Diameter
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  • 0.1969 (4)
  • 0.2362 (8)
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  • 0.315 (8)
  • 0.3543 (4)
  • 0.3937 (8)
  • 0.4724 (10)
  • 0.5512 (6)
  • 0.6299 (9)
  • 0.7087 (4)
  • 0.7874 (7)
  • 0.9843 (5)
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Cutting Length
  • 0.4331 (6)
  • 0.5118 (12)
  • 0.6299 (4)
  • 0.748 (12)
  • 0.8661 (8)
  • 1.0236 (16)
  • 1.2598 (13)
  • 1.4961 (7)
  • 1.7717 (5)
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Cutting Length
  • 11.0 (6)
  • 13.0 (12)
  • 16.0 (4)
  • 19.0 (12)
  • 22.0 (8)
  • 26.0 (16)
  • 32.0 (13)
  • 38.0 (7)
  • 45.0 (5)
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Reach
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  • 13.0 (5)
  • 16.0 (2)
  • 19.0 (5)
  • 22.0 (3)
  • 26.0 (6)
  • 32.0 (5)
  • 38.0 (3)
  • 45.0 (2)
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Reach
  • 0.4331 (3)
  • 0.5118 (5)
  • 0.6299 (2)
  • 0.748 (5)
  • 0.8661 (3)
  • 1.0236 (6)
  • 1.2598 (5)
  • 1.4961 (3)
  • 1.7717 (2)
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Tool Cutting Edge Angle
  • 90.0 (49)
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cornerConfiguration
Corner Radius
  • 0.0 (16)
  • 0.25 (8)
  • 0.4 (8)
  • 0.5 (14)
  • 0.75 (24)
  • 1.0 (5)
  • 1.5 (3)
  • 2.5 (1)
  • 3.0 (2)
  • 4.0 (1)
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Corner Radius
  • 0.0 (16)
  • 0.0098 (4)
  • 0.01 (4)
  • 0.0157 (8)
  • 0.0197 (14)
  • 0.0295 (24)
  • 0.0394 (5)
  • 0.0591 (3)
  • 0.0984 (1)
  • 0.1181 (2)
  • 0.1575 (1)
  • 0.1969 (1)
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Corner Chamfer
  • 0.0 (83)
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Corner Chamfer
  • 0.0 (83)
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application
Grade Of Cutting Tool
  • ALTIN-MT (5)
  • ALTIN-MW (12)
  • WP15PE (32)
Maximum Ramp Angle
  • 5.0 (15)
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backEnd
Back-End Diameter
  • 0.2362 (18)
  • 0.315 (12)
  • 0.3543 (3)
  • 0.3937 (9)
  • 0.4724 (10)
  • 0.5512 (6)
  • 0.6299 (9)
  • 0.7087 (4)
  • 0.7874 (7)
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Back-End Diameter
  • 6.0 (18)
  • 8.0 (12)
  • 9.0 (3)
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  • 14.0 (6)
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  • 25.0 (5)
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Grade
  • ALTIN-MT (5)
  • ALTIN-MW (12)
  • WP15PE (32)
Platform
  • VariMill II (32)
Tool Unit
  • M (83)
Over All Length [L]
  • 55.0 (6)
  • 57.0 (12)
  • 63.0 (12)
  • 72.0 (12)
  • 73.0 (4)
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  • 121.0 (5)
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Over All Length [L]
  • 2.1654 (5)
  • 2.2441 (10)
  • 2.4803 (15)
  • 2.8346 (10)
  • 2.874 (4)
  • 2.9921 (2)
  • 3.2677 (12)
  • 3.622 (13)
  • 4.0945 (7)
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  • 4.8819 (1)
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade Adapter Style Machine Side [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth [L] Overall Length [L] Overall Length [Re] Corner Radius [Re] Corner Radius
3524587 577704002MT 577704002MT   WP15PE Straight-Cylindrical 4.0000 .1575 6.0 .2362 11.0000 .4331 55.0000 2.165 0.2500 .0100
    6525049 577706002ET 577706002ET   WP15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244 0.5000 .0197
      3524590 577706002MT 577706002MT   WP15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244 0.4000 .0157
        6525182 577708003KT 577708003KT   WP15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480 1.5000 .0591
          3524593 577708003MT 577708003MT   WP15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480 0.5000 .0197
            3524592 577708013MT 577708013MT   WP15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480    
              3524596 577710004MT 577710004MT   WP15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834 0.5000 .0197
                3524595 577710014MT 577710014MT   WP15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834    
                  3524598 577712005MT 577712005MT   WP15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 83.0000 3.267 0.7500 .0295
                    3524597 577712015MT 577712015MT   WP15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 83.0000 3.267    
                      3524601 577716006MT 577716006MT   WP15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 0.7500 .0295
                        3524611 577704002MW 577704002MW   ALTIN-MW Weldon 4.0000 .1575 6.0 .2362 11.0000 .4331 55.0000 2.165 0.2500 .0100
                          4047157 577704002VT 577704002VT     Straight-Cylindrical 4.0000 .1575 6.0 .2362 11.0000 .4331 55.0000 2.165 0.2500 .0098
                            4047158 577704002VW 577704002VW     Weldon 4.0000 .1575 6.0 .2362 11.0000 .4331 55.0000 2.480 0.2500 .0098
                              3524586 577704012MT 577704012MT   WP15PE Straight-Cylindrical 4.0000 .1575 6.0 .2362 11.0000 .4331 55.0000 2.165    
                                4047159 577704012VT 577704012VT     Straight-Cylindrical 4.0000 .1575 6.0 .2362 11.0000 .4331 55.0000 2.165    
                                  3524588 577705002MT 577705002MT   WP15PE Straight-Cylindrical 5.0000 .1969 6.0 .2362 13.0000 .5118 57.0000 2.244 0.2500 .0100
                                    3524612 577705002MW 577705002MW   ALTIN-MW Weldon 5.0000 .1969 6.0 .2362 13.0000 .5118 57.0000 2.244 0.2500 .0100
                                      4047160 577705002VT 577705002VT     Straight-Cylindrical 5.0000 .1969 6.0 .2362 13.0000 .5118 57.0000 2.244 0.2500 .0098
                                        4047161 577705002VW 577705002VW     Weldon 5.0000 .1969 6.0 .2362 13.0000 .5118 57.0000 2.480 0.2500 .0098
                                          6525050 577706002JT 577706002JT   WP15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244 1.0000 .0394
                                            3524613 577706002MW 577706002MW   ALTIN-MW Weldon 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244 0.4000 .0157
                                              4047162 577706002VT 577706002VT     Straight-Cylindrical 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244 0.4000 .0157
                                                4047163 577706002VW 577706002VW     Weldon 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.480 0.4000 .0157
                                                  3524589 577706012MT 577706012MT   WP15PE Straight-Cylindrical 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244    
                                                    4047164 577706012VT 577706012VT     Straight-Cylindrical 6.0000 .2362 6.0 .2362 13.0000 .5118 57.0000 2.244    
                                                      3524591 577707003MT 577707003MT   ALTIN-MT Straight-Cylindrical 7.0000 .2756 8.0 .315 16.0000 .6299 63.0000 2.480 0.4000 .0157
                                                        3524614 577707003MW 577707003MW   ALTIN-MW Weldon 7.0000 .2756 8.0 .315 16.0000 .6299 63.0000 2.480 0.4000 .0157
                                                          4047165 577707003VT 577707003VT     Straight-Cylindrical 7.0000 .2756 8.0 .315 16.0000 .6299 63.0000 2.480 0.4000 .0157
                                                            4047166 577707003VW 577707003VW     Weldon 7.0000 .2756 8.0 .315 16.0000 .6299 63.0000 2.480 0.4000 .0157
                                                              6525181 577708003JT 577708003JT   WP15PE Straight-Cylindrical 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480 1.0000 .0394
                                                                3524615 577708003MW 577708003MW   ALTIN-MW Weldon 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480 0.5000 .0197
                                                                  4047167 577708003VT 577708003VT     Straight-Cylindrical 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480 0.5000 .0197
                                                                    4047168 577708003VW 577708003VW     Weldon 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480 0.5000 .0197
                                                                      4047169 577708013VT 577708013VT     Straight-Cylindrical 8.0000 .3150 8.0 .315 19.0000 .7480 63.0000 2.480    
                                                                        3524594 577709004MT 577709004MT   ALTIN-MT Straight-Cylindrical 9.0000 .3543 9.0 .3543 19.0000 .7480 72.0000 2.834 0.5000 .0197
                                                                          3524616 577709004MW 577709004MW   ALTIN-MW Weldon 9.0000 .3543 10.0 .3937 19.0000 .7480 72.0000 2.834 0.5000 .0197
                                                                            4047170 577709004VT 577709004VT     Straight-Cylindrical 9.0000 .3543 9.0 .3543 19.0000 .7480 72.0000 2.834 0.5000 .0197
                                                                              4047171 577709004VW 577709004VW     Weldon 9.0000 .3543 9.0 .3543 19.0000 .7480 72.0000 2.992 0.5000 .0197
                                                                                6525183 577710004JT 577710004JT   WP15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834 1.0000 .0394
                                                                                  6525184 577710004KT 577710004KT   WP15PE Straight-Cylindrical 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834 1.5000 .0591
                                                                                    3524617 577710004MW 577710004MW   ALTIN-MW Weldon 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834 0.5000 .0197
                                                                                      4047172 577710004VT 577710004VT     Straight-Cylindrical 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834 0.5000 .0197
                                                                                        4047173 577710004VW 577710004VW     Weldon 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.992 0.5000 .0197
                                                                                          4047174 577710014VT 577710014VT     Straight-Cylindrical 10.0000 .3937 10.0 .3937 22.0000 .8661 72.0000 2.834    
                                                                                            3524618 577712005MW 577712005MW   ALTIN-MW Weldon 12.0000 .4724 12.0 .4724 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                              4047175 577712005VT 577712005VT     Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                                4047176 577712005VW 577712005VW     Weldon 12.0000 .4724 12.0 .4724 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                                  6525185 577712015ET 577712015ET   WP15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 73.0000 2.874 0.5000 .0197
                                                                                                    6525186 577712015JT 577712015JT   WP15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 73.0000 2.874 1.0000 .0394
                                                                                                      6525187 577712015KT 577712015KT   WP15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 73.0000 2.874 1.5000 .0591
                                                                                                        6525188 577712015NT 577712015NT   WP15PE Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 73.0000 2.874 2.5000 .0984
                                                                                                          4047177 577712015VT 577712015VT     Straight-Cylindrical 12.0000 .4724 12.0 .4724 26.0000 1.023 83.0000 3.267    
                                                                                                            3524599 577714004MT 577714004MT   ALTIN-MT Straight-Cylindrical 14.0000 .5512 14.0 .5512 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                                              3524619 577714004MW 577714004MW   ALTIN-MW Weldon 14.0000 .5512 14.0 .5512 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                                                4047178 577714004VT 577714004VT     Straight-Cylindrical 14.0000 .5512 14.0 .5512 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                                                  4047179 577714004VW 577714004VW     Weldon 14.0000 .5512 14.0 .5512 26.0000 1.023 83.0000 3.267 0.7500 .0295
                                                                                                                    3717406 577714014MT 577714014MT   ALTIN-MT Straight-Cylindrical 14.0000 .5512 14.0 .5512 26.0000 1.023 83.0000 3.267    
                                                                                                                      4047180 577714014VT 577714014VT     Straight-Cylindrical 14.0000 .5512 14.0 .5512 26.0000 1.023 83.0000 3.267    
                                                                                                                        6525189 577716006JT 577716006JT   WP15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 1.0000 .0394
                                                                                                                          3524620 577716006MW 577716006MW   WP15PE Weldon 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                            6525190 577716006PT 577716006PT   WP15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 3.0000 .1181
                                                                                                                              6525201 577716006QT 577716006QT   WP15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 4.0000 .1575
                                                                                                                                4047181 577716006VT 577716006VT     Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                                  4047182 577716006VW 577716006VW     Weldon 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                                    3524600 577716016MT 577716016MT   WP15PE Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622    
                                                                                                                                      4047183 577716016VT 577716016VT     Straight-Cylindrical 16.0000 .6299 16.0 .6299 32.0000 1.259 92.0000 3.622    
                                                                                                                                        3524602 577718008MT 577718008MT   ALTIN-MT Straight-Cylindrical 18.0000 .7087 18.0 .7087 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                                          3524621 577718008MW 577718008MW   ALTIN-MW Weldon 18.0000 .7087 18.0 .7087 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                                            4047184 577718008VT 577718008VT     Straight-Cylindrical 18.0000 .7087 18.0 .7087 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                                              4047185 577718008VW 577718008VW     Weldon 18.0000 .7087 18.0 .7087 32.0000 1.259 92.0000 3.622 0.7500 .0295
                                                                                                                                                3524605 577720007MT 577720007MT   WP15PE Straight-Cylindrical 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094 0.7500 .0295
                                                                                                                                                  3524622 577720007MW 577720007MW   ALTIN-MW Weldon 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094 0.7500 .0295
                                                                                                                                                    6525202 577720007PT 577720007PT   WP15PE Straight-Cylindrical 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094 3.0000 .1181
                                                                                                                                                      4047186 577720007VT 577720007VT     Straight-Cylindrical 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094 0.7500 .0295
                                                                                                                                                        4047187 577720007VW 577720007VW     Weldon 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094 0.7500 .0295
                                                                                                                                                          3524603 577720017MT 577720017MT   WP15PE Straight-Cylindrical 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094    
                                                                                                                                                            4047188 577720017VT 577720017VT     Straight-Cylindrical 20.0000 .7874 20.0 .7874 38.0000 1.496 104.0000 4.094    
                                                                                                                                                              3524606 577725008MT 577725008MT   WP15PE Straight-Cylindrical 25.0000 .9843 25.0 .9843 45.0000 1.771 121.0000 4.763 0.7500 .0295
                                                                                                                                                                3524623 577725008MW 577725008MW   ALTIN-MW Weldon 25.0000 .9843 25.0 .9843 45.0000 1.771 121.0000 4.763 0.7500 .0295
                                                                                                                                                                  6525203 577725008RT 577725008RT   WP15PE Straight-Cylindrical 25.0000 .9843 25.0 .9843 45.0000 1.771 121.0000 4.763 5.0000 .1969
                                                                                                                                                                    4047189 577725008VT 577725008VT     Straight-Cylindrical 25.0000 .9843 25.0 .9843 45.0000 1.771 121.0000 4.763 0.7500 .0295
                                                                                                                                                                      4047190 577725008VW 577725008VW     Weldon 25.0000 .9843 25.0 .9843 45.0000 1.771 121.0000 4.881 0.7500 .0295
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